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girlieshoes I traced the scale outline of the Blazefire onto cardboard and then cut it out. I did this twice, thus leaving me with four pieces.

I bought a thin, flat piece of plywood from JoAnn that was about 50 cm (the length of the weapon), but I had to break it into two pieces in order to keep it from poking out. I then super glued the wood in between the cardboard pieces. This not only gave the weapon some much-needed sturdiness, but it provided some depth.
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